Converted End Inspection System (Applied Vision)

The Genius Converted End Inspection System incorporates powerful yet easy-to-use algorithms to provide unparalleled inspection capabilities. System setup is quickly achieved with our self-training, industry leading FlawfinderTM tools. Simply show the system acceptable parts, and let Genius do the rest. Genius will automatically identify defects and reject them off your line. Integrated alarm functions also notify you of trends such as extensive rivet or tab problems,
allowing you to quickly identify and correct the cause, thus reducing overall spoilage.

The Genius system for converted-end inspection brings you powerful algorithmic functions designed specifically for the packaging industry. And it's all vastly simplified by our proprietary tools. Our intuitive Touch-n-Goฎ user interface makes system setup quick and easy. Our state-of-the-art illumination and NEMA rated enclosures ensure the best possible image quality, plus the ability to withstand harsh industrial environments. With several configurations available, we can provide you with the level of inspection your customers demand. Our converted end system is available in single- and multi-camera configurations and can be configured to inspect the product or consumer side. Our camera and lighting enclosures mount directly onto your production line but can be easily retracted for maintenance.


Detects:
• Curl defects • Tab alignment • Chuck wall • Rivet integrity • Compound
• Dents and scratches • Integrity of embossing • Diameter measurement
• Foreign objects • Compound splashes • Scrap in die and more…
Features:
• Remote-mount flat-panel touch screen • On-line setup • Dedicated tab angle tool,
pattern inspector tool and sub-pixel radius measurement • Process feedback helps
reduce spoilage • Digital IO / alarms • Remote diagnostics monitoring and control
• NEMA rated packaging • Solid-state lighting • Automatic image intensity adjustment
for each individual part • Product-side complete curl inspection without material
handling • Ease of use: intuitive, simple terminology, easy-to-understand graphics,
self-training

Download Documentation

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Food End Inspection System (Applied Vision)

The Genius Food End Inspection System incorporates powerful yet easy-to-use algorithms to provide unparalleled inspection capabilities. It can inspect from 200 to 600 series ends with extreme accuracy using mega pixel technology. System setup is quickly achieved with our industry-leading, proprietary tools. Then Genius does the rest, automatically identifying defects and rejecting them off your line. Integrated alarm functions also notify you of process trends so you can quickly identify and correct the cause, thus reducing overall spoilage.

The Genius system for food end inspection brings you powerful algorithmic
functions designed specifically for the packaging industry. And it's all vastly
simplified by our proprietary tools. Our intuitive Touch-n-Goฎ user interface
makes system setup quick and easy. Our state-of-the-art illumination and
NEMA rated enclosures ensure the best possible image quality, plus the
ability to withstand harsh industrial environments.
In many cases, multiple cameras can serve a single processor, resulting in
significant per-camera savings. With several configurations available, we can
provide you with the level of inspection your customers demand.


Detects:
• Curl defects • Compound skips • Foreign objects • Dents and scratches
• Compound splashes • Out of round • Scrap in die and more…
Features:
• Remote touch screen LCD user interface • On-line setup
• Precise radius measurement • Process feedback helps reduce spoilage
• Digital IO / alarms • Remote diagnostics monitoring and control
• NEMA rated packaging • Solid-state lighting
• Automatic image intensity adjustment for each individual part
• Ease of use: intuitive, simple terminology, easy-to-understand graphics

Download Documentation

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Shell Inspection System (Applied Vision)

The Genius Shell Inspection System incorporates powerful yet easy-to-use algorithms to provide unparalleled inspection capabilities. It is specifically designed for 100% inspection of shells at line speeds, detecting defects and rejecting them off your line. System setup is simple with our industry-leading, proprietary tools. These tools automatically ignore normal product and process variations while selectively amplifying the signal from defective areas. Integrated alarm functions also notify you of process trends so you can quickly identify and correct the cause, thus reducing spoilage.

The Genius system for shell inspection brings you powerful algorithmic functions designed specifically for the packaging industry. Setup and operation are vastly simplified by our proprietary tools and intuitive Touch-n-Goฎ user interface. Then Genius takes over, automatically detecting shell defects at line speeds and rejecting them off your line.
In many cases, multiple cameras can serve a single processor, resulting in significant per-camera savings.
The system features automatic image intensity adjustment for each part. State-of-the-art illumination and NEMA rated enclosures also ensure the best possible image quality, plus the ability to withstand harsh industrial environments.

Detects:
• Scrap in die • Contamination • Compound void
• Compound splash • Missing compound • Clip-out
Features:
• Remote-mount flat-panel touch screen • On-line setup
• Process feedback • Digital IO / alarms
• Remote diagnostics monitoring and control
• Automatic image intensity adjustment for each part
• Solid-state lighting • NEMA rated packaging
• Ease of use: intuitive • simple terminology
• easy-to-understand graphics

Download Documentation

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Cap & Closure Inspection – Metal or Plastic (Applied Vision)

The Genius Cap and Closure Inspection System incorporates powerful yet easy-to-use algorithms to provide unparalleled inspection capabilities. It can inspect from 25mm to 160mm diameter caps and closures with extreme accuracy using megapixel technology. System setup is quickly achieved with our industry-leading, proprietary tools. Then Genius does the rest, automatically identifying defects and rejecting them off your line. Integrated alarm functions also notify you of process trends so you can quickly identify and correct the cause, thus reducing overall spoilage.

The Genius system for caps and closures inspection brings you powerful algorithmic functions designed specifically for the packaging industry. Setup and operation are vastly simplified by our proprietary tools and intuitive Touch-n-Goฎ user interface. Then Genius takes over, automatically detecting cap and closure defects at line speeds and rejecting them off your line.
In many cases, multiple cameras can serve a single processor, resulting in significant per-camera savings.
The system features automatic image intensity adjustment for each part. State-of-the-art illumination and NEMA rated enclosures also ensure the best possible image quality, plus the ability to withstand harsh industrial environments.


Cap & Closure defects*:
• Broken Tamper Band • Missing Tamper Band,
• Folded Tamper band • Incomplete Liner • Missing Liner
• Foreign Contaminant • Out-of-round • Excessive Flash
• Thread • Short shot • Lug Inspection
_And other defects.

Features:
• Remote-mount flat-panel touch screen • On-line setup
• Process feedback • Digital IO / alarms
• Remote diagnostics monitoring and control
• Automatic image intensity adjustment for each part
• Solid-state lighting • NEMA rated packaging
• Ease of use: intuitive • simple terminology • easy-to-understand graphics

Download Documentation

(Click to enlarge)